Custom Mailer Boxes With Inserts

Custom Mailer Boxes with Inserts for Flawless Presentation

To make sure your products look fantastic and remain safe inside your box, custom inserts are a great method to arrange them exactly how you’d like. Our team of specialists can assist you in creating one-of-a-kind inserts that precisely fit inside your boxes. This enhances the aesthetic appeal and level of expertise of your presentation throughout. We’ll generate the die-lines for final approval prior to production using the sizes and quantities of your products.

Our custom mailer boxes with inserts are available in many flute options for thickness. You can alter every little element with our printing services, from selecting a unique size to carrying out the most complex design. 

Send us your details if you want fully printed mailer inserts with your design pattern or just simple mailers. Our professionals put in a lot of effort and diligence into creating amazing imprints at every stage. Create a full-color imprint or a logo for your custom envelope inserts.

What Types of Inserts Are Available for Custom Mailer Boxes?

We offer following types of custom mailer boxes with inserts:

• Card Inserts: Custom boxes with card inserts are the ideal approach to present your goods in a uniquely polished manner. With their chic style and custom inserts, these boxes will look fantastic while displaying your products. They’re also ideal for giving presentations at conferences or trade exhibitions.
• Cardboard Inserts: We use high-quality materials for the construction of custom boxes with cardboard inserts. This guarantees longevity and protects the contents from damage. Your items are safer when they have corrugated inserts.
• Divider Inserts: Our cardboard box divider inserts will satisfy your packaging needs. Our divider inserts are ideal to help you in keeping your goods organized and safe during shipping.
• Eva Foam Inserts: Your priceless belongings are ideal for storage and transportation in our custom boxes with Eva foam inserts. Your valuables will be safe and secure with the soft Eva foam inserts, and they will be protected from bumps and bruises by the strong cardboard box.
• Kraft Inserts: Do you want to add a little something more to the way you package your products? Buy our personalized boxes using Kraft inserts! Our boxes with inserts in natural colors are the ideal method to display your items.
• Rigid Inserts: To meet your needs, we provide a large selection of sizes and styles, and our hard inserts guarantee the protection of your contents while in transit. We also use recycled cardboard to make our boxes, so you can feel good about your purchase!
• Soft Foam Inserts: Custom mailer boxes with soft foam inserts are ideal for storing and transporting your breakable goods. Soft foam inserts that cushion your items and offer additional protection. Also, the unique design guarantees a great fit for your merchandise.

Most Suitable Materials for Custom Mailer Boxes with Inserts

Corrugated Materials

A corrugated mailer boxes with insert is basically cardboard insert with wavy lines. These boxes are more durable and guarantee a strong insert. Generally, heavier, more delicate, or products that will be sent and require more cushioning or protection are placed inside corrugated inserts.

• E-flute: The most popular choice, with a 1.2-2 mm flute thickness.
• B-flute: Perfect for big objects and large boxes, the flutes have a thickness of 2.5-3 mm.

These foundation materials are printed with designs, which are subsequently adhered to the corrugated board. At least 50% post-consumer content (recycled waste) is present in all materials.

• White Paper: The best paper for printed corrugated solutions is Clay Coated News Back (CCNB).
• Brown Kraft Paper: Brown paper that has not been bleached; best used for black and white prints exclusively.

Non-Corrugated Materials

Paper-based, non-corrugated box inserts are usually used for lightweight, non-fragile objects. These paper-based inserts are at least 50% post-consumer material (recycled trash), with a standard thickness of 300–400gsm.

• White Paper: High-quality printing is produced using Solid Bleached Sulfate (SBS) paper.
• Brown Kraft Paper: Brown paper that has not been bleached; best used for black and white prints exclusively.

Foam packaging inserts are used to protect goods while they are being transported. Because they can be adjusted to fit snugly, they shield delicate or fragile objects from possible harm.

• PU Foam: Open-cell polyurethane foam has a sponge-like consistency and is softer and more flexible. Available in both white and black.
• EVA Foam: Closed-cell Ethylene Vinyl Acetate foam resembles the substance of a yoga mat and is denser and more rigid than open cell foam. Available in both white and black.

Perks and Benefits of Custom Boxes with Inserts

Custom boxes offer additional protection against shipping-related deterioration and are made specifically to fit your product. Let’s examine each of the advantages of utilizing insert-compatible custom boxes.

• Prevent Damage to Your Products: Insert in custom boxes are made to precisely fit your particular product. This gives you the opportunity to thoroughly fill the box, offering the best defense against outside forces that could damage it during transit, such shock, vibration, temperature changes, etc.
• Reduce Shipping Expenses: Because there is less extra room in each box when custom boxes with inserts are used, shipping expenses are also decreased. 
• Boost Recognition of Your Brand: Custom mailer boxes with inserts are another powerful tool for raising consumer recognition and brand awareness. Anyone handling the delivery from you to its destination will be able to view your company’s logo and branding materials when you personalize these boxes.

Common Insert Structures

There’s no ‘one size fits all’ answer when it comes to custom box inserts. An insert’s structure is designed to fit the dimensions, weight, and placement of every product for maximum security. These are a few typical paper or cardboard inserts at U Custom Packaging.

Box Insert with No Backing

Most frequently applied to goods that don’t require to be raised and can be placed right at the box’s base. Additionally, these kinds of inserts work well with identical-sized items.

Box Insert with Backing

Usually used for similar-sized products that require additional support or that must be raised in order to fit snugly inside the insert.

Why Businesses and Brands Prefer Us for Custom Inserts

Choose U Custom Packaging for your custom mailer boxes with inserts. We take pride in creativity, quality, and personalization. Also, we make sure your packaging reflects the distinctiveness and professionalism of your business with our expertise and commitment to quality.

We understand how important presentation and protection are. Not only do our custom inserts ensure safe packaging, but they also ensure a delightful unwrapping experience. 

Given that the inserts are designed to gently cradle your items, you can be sure that they will arrive spotless and ready to impress your customers. Create your own custom insert mailer boxes by choosing from a variety of materials, finishes, and printing options that perfectly convey the skills and uniqueness of your brand. Our main features include:

• Upto 30 % discount on bulk orders
• Free design and template
• Free shipping all over the USA
• Free Consultation

Deliver Excellence, Impress with Every Unboxing—Choose Custom Corrugated Mailer Boxes with Inserts for a Perfect Presentation.